Kabelfertigung-KMW-001

Cables, cable harnesses and highly shielded connecting cables - products that connect

New production, modification, repair, individual pieces/samples, from prototypes to small series of cables and complex cable harnesses, also according to VG standard, for the application areas of power transmission, signal and data transmission, FOC technology as well as customer-specific special solutions.

Performance characteristics for cables, cable harnesses and highly shielded connecting cables - products that connect

The fields of defence technology, aviation and medical technology as well as data and communication technology impose particularly high demands on the electromagnetic compatibility of cables and cable harnesses. We offer tailor-made solutions that are appropriate for each area of application. Our experts support and guide development and design with their in-depth knowledge of production engineering in the creation of prototypes and samples.

Kabelfertigung-KMW-002
Circle

Quality

To meet our high quality standards, the functioning of every manufactured product is 100 % tested before delivery.

Circle

Reliability

Our products meet the highest requirements in terms of temperature and environmental compatibility.

Circle

Processes

If technically required, a protective braiding of textile yarn can be applied to the metallic shield.

Circle

Processes

The processing of metal shields on connectors and branchings, as well as the protection of cables and cable harnesses by means of shrink sleeves and moulded parts.

Circle

Processes

If required, a custom-made single or multi-layer braided shield is provided, whereby we achieve a degree of coverage of over 90 % per layer for each cable or cable harness, making it possible to guarantee shielding attenuation > 60 dB in the frequency range from 100 KHz to 1 GHz.

Quality

To meet our high quality standards, the functioning of every manufactured product is 100 % tested before delivery.

Reliability

Our products meet the highest requirements in terms of temperature and environmental compatibility.

Processes

If technically required, a protective braiding of textile yarn can be applied to the metallic shield.

Processes

The processing of metal shields on connectors and branchings, as well as the protection of cables and cable harnesses by means of shrink sleeves and moulded parts.

Processes

If required, a custom-made single or multi-layer braided shield is provided, whereby we achieve a degree of coverage of over 90 % per layer for each cable or cable harness, making it possible to guarantee shielding attenuation > 60 dB in the frequency range from 100 KHz to 1 GHz.

Facts about cables, cable harnesses and highly shielded connecting cables

Extremely flexible, shortest reaction times, latest technologies and highest quality

More than 40 years of know-how in electronics production is the basis for a successful partnership with our customers. We develop and manufacture prototypes, pilot series, batch sizes of 1 and small series and carry out modifications and repairs. Our central component warehouse enables us to react very flexibly and at short notice to customer requirements.

Our goal is to plan and implement customer-specific solutions for the most efficient manufacturing of cables and cable harnesses, EMC-protected cable harnesses, electrical devices and printed circuit boards. Our highly qualified personnel and modern machinery are deployed for this purpose. The experience and professional skills of our employees ensure the quality and reliability of our products.

Kabelfertigung-KMW-001-V2

Tailor-made cable and cable assembly solutions and highly shielded connecting cables for every application

Our finished cables, cable harnesses and highly shielded connecting cables are used in all KMW land systems as well as in the systems of many other external customers.

Performance characteristics

  • Guidance during development and design
  • New production, modification and repair of cables and cable systems
  • Prototypes, pilot series, from batch sizes of 1 to small series
  • Highest flexibility and shortest response times
  • EMC cable harnesses with shielding attenuation > 60 dB in the frequency range from 100 KHz to 1 GHz
  • Marking and identification of cables by means of inkjet, thermal transfer or hot stamp processes
  • User-specific printing and cutting of labels using laser and inkjet
  • Traceability over the entire production process
  • Highest reliability through 100 % functional testing of all manufactured assemblies 
  • Design, manufacturing and programming of all necessary test equipment in the factory
  • Certification according to current:
    • DIN EN ISO 9001
    • AQAP2220/2210
    • VDE-monitored production facility
    • WTG81 EMC certification
    • ISO 14001
    • ISO 5001

Quality - made in Germany

Cable manufacturing in pictures

Images of cables, cable harnesses and highly shielded connecting cables from various fields of application.